MarsCrusher

Engineering Solutions

From single equipment to complete production lines, we provide tailored mineral processing solutions for your specific project needs.

01

Output

100–500 t/h

Granite Crushing Plant

Application: Road construction, concrete aggregate, railway ballast

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A complete hard-rock crushing line engineered to process granite, basalt, and similar materials into graded aggregates for road base, concrete, and construction fills. Output size is adjustable from 0–5 mm up to 40 mm.

Process Highlights

  • PE Jaw Crusher as primary stage breaks raw granite down to ≤150 mm
  • Spring Cone Crusher in secondary/tertiary stages ensures precise gradation
  • Vibrating screen classifies products into 0–5, 5–20, 20–40 mm fractions
  • Conveyor system connects each stage with minimal dust and spillage
  • Dust suppression spray system included for environmental compliance
02

Output

50–300 t/h

River Pebble Sand Making

Application: Manufactured sand for concrete, mortar, asphalt filler

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Designed to turn river pebbles and gravel into high-quality manufactured sand (M-sand) meeting construction standards. The VSI sand-making stage produces well-shaped particles with low needle-flat ratio, suitable for high-strength concrete.

Process Highlights

  • Jaw Crusher pre-reduces pebbles to feed size ≤50 mm for the VSI stage
  • VSI Sand Making Machine shapes particles and produces 0–5 mm sand
  • XS Wheel Sand Washer removes clay and fine powder to raise cleanliness
  • Vibrating dewatering screen reduces moisture content before stockpiling
  • Modular layout allows capacity scaling without major civil works
03

Output

5–30 t/h

Limestone Powder Processing

Application: FGD desulfurization, cement admixture, calcium carbonate production

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Industrial milling solution producing fine limestone powder (D95 75–250 μm) for desulfurization, cement admixture, and calcium carbonate manufacturing. Includes air classification for tight particle size control.

Process Highlights

  • Jaw Crusher reduces quarried limestone to ≤25 mm feed for the mill
  • Raymond Mill or Ball Mill grinds limestone to target fineness
  • Air classifier recirculates oversize particles for re-grinding
  • Pulse-jet baghouse collector captures powder with ≥99.9% efficiency
  • PLC control system enables remote monitoring and consistent product quality
04

Output

50–350 t/h

Mobile Crushing Station

Application: Construction waste recycling, temporary quarries, road construction camps

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Wheel-mounted or track-mounted mobile crushing plants that require no fixed foundation. Ideal for contractors, demolition recycling, and remote quarry projects where quick deployment and relocation are priorities.

Process Highlights

  • Fully self-contained unit — jaw or impact crusher, screen, and conveyor on one chassis
  • No civil foundation required; set up and operational within 1–2 days
  • Diesel or diesel-electric drive for off-grid sites
  • Onboard generator powers auxiliary equipment including lighting
  • Remote-control operation reduces labor requirement on-site

Ready to Optimize Your Mining Operation?

Our engineers are online and ready to design a custom solution for your project. Get a free consultation and quote today.