Flotation Machine
SF flotation cells for copper sulfide, lead-zinc, graphite, fluorite, and gold-bearing sulfide circuits. Listed cell volumes run from 0.37 to 20 m³ and can be arranged in rougher, cleaner, or scavenger banks after ore testing.
Back to Buyer Q&A
Buyer question / selection note
How do I choose flotation machine size for a copper ore plant?
Start from feed flow and required residence time by stage (rougher, cleaner, scavenger). Then convert total required volume into cell size and count. Final sizing should be validated with testwork whenever possible.
Technical review updated July 11, 2026
01 / Decision summary
Quick takeaways
- 01Cell sizing is a circuit problem, not a single-machine decision.
- 02Residence time targets drive total required flotation volume.
- 03Rougher-cleaner-scavenger duties need separate sizing logic.
- 04Pilot data greatly improves sizing confidence.
02 / Engineering notes
Selection guidance
Step 1: Calculate total flotation volume
Use slurry flow and target residence time per stage to determine total volume. This prevents under-sizing that later hurts both recovery and grade stability.
Step 2: Split duties by stage
Do not size all banks the same way. Rougher banks prioritize recovery, cleaner banks prioritize grade, and scavenger banks prioritize value recovery from tails.
Step 3: Lock operating envelope
Check grind size, pH regime, and reagent strategy with metallurgy team before final procurement. Mechanical selection without process envelope usually creates rework.
03 / Visible FAQ
Frequently asked questions
- Can I size flotation cells using only throughput t/h?
- Not reliably. You also need slurry density, residence time targets, and stage-by-stage process requirements.
- Should cleaner stage use the same cell size as rougher?
- Often no. Cleaner duty is different and may require different volume and control strategy.
- What is the main risk of under-sizing?
- Under-sized banks usually cause unstable froth behavior, lower recovery, and reduced concentrate quality consistency.
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Review model specifications and application limits before requesting a quote so the supplier can check the recommendation against a defined duty.
Ball Mill
Ball mills for wet or dry grinding after crushing in copper, gold, iron ore, graphite, and limestone circuits. Overflow or grate-discharge configurations can serve primary grinding, regrinding, or closed-classifier loops before flotation, magnetic separation, or gravity recovery.
Project check
Ask for a recommendation against your operating conditions.
A useful reply needs the inputs that control feed acceptance, reduction ratio, product split, and real hourly duty.
- 01Material and hardness
- 02Maximum feed size
- 03Target product sizes
- 04Required throughput
05 / Related references
Next reading
Application guides
Generalized ore and operating scenarios—not claims of installed customer projects.
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